Step-By-Step - Standard Pallet Pack Guide
June 15, 2021
The standard pallet pack container three-piece system
The standard pallet pack bulk container system consists of three parts:
- A thermo-formed plastic pallet
- Thermo-formed plastic top
- Heavy-duty, triple-wall corrugated sleeve
The three parts allow for significantly improved warehouse utilization and a major reduction in return freight costs because of the nestable pallets and tops and the collapsible sleeves. Not only does the
pallet pack
system save space and money, but it also saves valuable time. It only takes one person one minute to assemble one entire pallet pack unit. The lightweight, individual pieces make the pallet pack system possible for most employees to assemble. Below is a step-by-step guide to assembling your pallet pack container.
What you will need:
- One person
- One DuraGreen Pallet Pack Base
- One DuraGreen Pallet Pack Top
- One DuraGreen Pallet Pack Sleeve
Step 1:
Lay your
DuraGreen Pallet Pack base
on the ground. Make sure that the base is sitting correctly (exposed feet and yellow locking latches should be facing the ground).
Step 2:
If collapsed, open your
DuraGreen Pallet Pack Sleeve
. There should be text of some kind on the sleeve, and you will want to make sure that it is not upside down. To find the bottom part, look for the ends with two openings on their sides. This will allow you to fit the bottom half into the base.
Step 3:
Once you have determined the bottom of the sleeve, insert the sleeve into the base. There are arrows on the bottom, directing to the openings where you put the locking latches. Reach under the base and pull the latches forward to glide through the openings of the sleeve. Do this to all four openings to keep the sleeve in place.
Step 4:
By this step, you should have your
sleeve
locked into the base and in an upright position. Lastly, grab your
DuraGreen Pallet Pack Top
and set it on top of the sleeve. Make sure this is facing the same direction as the sleeve so it fits securely. Once the top is sitting on the sleeve, you will see two other sets of yellow locking latches. Pull those forward (use the arrows on the sleeve to guide you if you need help) to lock the DuraGreen Pallet Pack top into the sleeve.
Once these steps are completed, you are ready to use your
DuraGreen Pallet Pack Container
! To disassemble your container, perform the steps above backward. Should you ever have any questions or need more information on the assembly, use, specs, etc., on the DuraGreen Pallet Pack Container, please call our main line at 513-489-2244 to speak with an account manager.
In today's dynamic industrial landscape, where efficiency and sustainability drive success, the right bulk handling solution can transform operations. The DuraGreen® 57 x 45 CenterFlow Hopper Bottoms continue to lead the charge as a versatile, reusable powerhouse for dry bulk materials.
In today’s fast-paced supply chain, businesses are increasingly turning to sustainable solutions that save money, conserve resources, and reduce waste. At RPP Containers, we’re proud to offer a comprehensive recycling program for plastic bulk containers.
In the fast-paced worlds of agriculture, manufacturing, food and beverage, seed and feed, and logistics, efficiency isn't just a buzzword; it's a necessity. Handling bulk materials, such as seeds, grains, pellets, resins, and powders, can be a logistical nightmare if you're stuck with outdated or unreliable containers.
In today’s fast-paced agricultural industry, efficiency, food safety, and durability are more important than ever. One of the biggest improvements in produce handling has been the shift from traditional wooden crates to plastic harvest bins. Built with FDA-approved polypropylene and designed for maximum strength.
When it comes to handling long, oversized, or uniquely shaped materials, standard bulk containers often fail to meet these requirements. That’s where DuraGreen® extended-length collapsible bulk containers step in, offering durability, flexibility, and efficiency for demanding applications.
Pallet bins and plastic pallet boxes, or pallet packs, are modular containers designed for the storage, transportation, and handling of goods. These systems consist of a plastic pallet base, a corrugated cardboard or plastic sleeve, and a lid.
Our agricultural bulk containers are designed to handle a wide range of products, including fresh produce, root vegetables, grains, nuts, and other field commodities. Made from durable, FDA-approved plastic, these containers are ideal for both field use and storage in facilities. They won’t splinter, rot, or absorb moisture like wooden crates, making them a more hygienic and long-lasting solution for farmers and growers.
At RPP Containers, we understand that no two businesses are alike. Whether you're in manufacturing, distribution, or logistics, your material handling needs are unique. That's why we specialize in custom bulk containers designed to meet your specific requirements, optimize efficiency, and enhance your supply chain. In this blog, we'll explore the benefits of custom bulk containers and how RPP Containers can help you find the perfect solution.
In today’s fast-paced industrial landscape, efficient material handling is critical for optimizing operations, reducing costs, and maintaining a competitive edge. At RPP Containers®, we understand the pivotal role that industrial bulk containers play in streamlining supply chains, enhancing storage solutions, and supporting sustainable practices. Our high-quality bulk containers are designed to meet the diverse needs of various industries, including manufacturing, automotive, food processing, and pharmaceuticals.
Reliable and sustainable bulk storage solutions are critical to operational success in today's fast-paced industrial and commercial environments. Whether you're managing a warehouse, manufacturing facility, or distribution center, the 45 x 48 x 48 Reusable Plastic Gaylord with Cover is a game-changing alternative to traditional corrugated cardboard containers.
